The method conforms to ASTM D5963 / ISO 4649.
This method enables comparative tests for the
control of the uniformity of a specific
material. The achieved test results provide
important parameters in respect to the wear of
elastomers in practical use.
Process
The abrasion resistance is measured by moving a
test piece across the surface of an abrasive
sheet mounted to a revolving drum, and is
expressed as volume loss in cubic millimeters or
abrasion resistance index in percent. For volume
loss, a smaller number indicates better abrasion
resistance, while for the abrasion resistance
index, a smaller number denotes poorer abrasion
resistance. The DIN Abrasion tester can also be
used for comparative measurements on other
materials such as plastics, chalk or painted
surfaces.
Operation of DIN Abrasion Tester ( DIN Abraser /
Abrader)
MICRO VISION
DIN Abrasion tester (DIN Abraser / Abrader) is a
user friendly and does not require skilled
personnel to be operated. The abrasion distance
is easily selected by an adjusting screw. The
constant pressure on the sample is set by using
a variety of loading weights. If the test
requires the sample to be rotated around its own
axis, this rotation is easily activated by the
operator. The abrasive sheet is attached to the
drum with three strips of a double-sided
adhesive, which are placed approximately every
120° around the circumference of the rotating
drum. The abrasive sheet is blunted to the
required degree of abrasiveness with the help of
the included steel cylinder.
In order to comply with the standard, a minimum
of three samples need to be tested and the
result calculated as an average value. The test
specimens can be vulcanized directly in a mould
or cut from a sheet of vulcanized rubber plate
with the help of a circular cutting tool. The
sample is inserted into the sample holder so
that 2 mm of the material remain exposed. The
exposure is adjusted with a adjusting gauge.
After placing the specimen mounted in the sample
onto the abrasive sheet, the START-button is
pressed and the test will be performed according
to standard automatically. The test specimens
are weighed before and after the test to an
accuracy of 1 mg. The abrasiveness of the
abrasive sheet is also tested with three tests
before and after each test series, using rubber
comparison samples.
Accessories for DIN Abrasion Tester (DIN Abraser
/ Abrader)
Abrasive Sheet
An abrasive sheet will abrade approximately 210
... 250 mg from the mass of a comparison sample.
This abrasion should be reduced to approximately
210 ... 220 mg by abrading a steel sample across
the entire width of the delivered drum once or
twice. The sheet can be used as long as the
abrasive loss of a comparison rubber sample is
less than 180 mg. It has to be replaced then.
Rubber Comparison Sample Sheet
The rubber comparison sample sheet serves for
the determination of the degree of abrasiveness
in compliance with ISO 4649 (Formerly DIN
53516). It is produced of a special mixed
rubber. Each plate has a dimension of
approximately 186 mm x 186 mm and enables the
production of about 100 comparison samples of a
thickness of 8 mm.
Consists of a transparent plastic cover.
Technical Data
Diameter of test specimen |
16 mm± 0.2 mm |
Height of test specimen |
6 to 10 mm |
Diameter of rotating drum |
150 mm |
Length of rotating drum |
470 mm |
Speed of rotation of cylinder |
40 rpm± 2 RPM |
Lateral movement of test specimen holder |
4.2 mm per revolution of drum |
Load on test specimen |
10 N / 5 N |
Inclination of axis of specimen holder |
3º from vertical |
Total length of abrading run |
40 m (about 84 rotations) |
Abrasive cloth |
450 mm wide x 473 mm long coated With
aluminium oxide abrasive grain of 60
grit |
Motor |
¼ HP - 230 volts AC |
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